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Instructions How to Assemble and Terminate Flexible Neo - Neon LED Neon Light Tubing

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LED Flexible Neon Replacement Tubing

Recommended Tools and Supplies
LED Neon Tubing H Pin Connection LED Neon Tubing H Pin Connection LED Neon Tubing H Pin Connection
LED Neon Tubing H Pin Connection

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LED Neon Tubing Jumper Connection LED Neon Tubing Power Connection LED Neon Tubing H Pin Connection LED Neon Tubing End Cap Connection LED Neon Tubing Shrink Tube Connection LED Neon Tubing Shrink Tube Aluminum Channel 24-2 Conductor Copper PVC Wire with Black Jacket
Jumper Cord Power Cord H-Pin Connector End Cap Shrink Tube Mounting Channel Extension Wire

Neo-Neon Power Connections Click Here to Purchase
Power Barrel Connector Male 5.5 X 2.1mm Barrel  Socket Power Barrel Connector Female 5.5 X 2.1mm Barrel  Socket 5.5 X 2.1mm dc barrel jack adapter male to two conductor wire Power Jack Plug Splitter Converter 5.5 X 2.1mm dc barrel jack adapter female to two wire Power Jack Plug Splitter Converter 5.5 X 2.1mm dc barrel jack adapter 3 way male to female Power Jack Plug Splitter Converter 5mm Female Barrel Connector to Two 2 wiire Splitter Power Converter 12 Volt Cigarrette Plug Adapter
Barrel Connector Male Barrel Connector Female Male Barrel to 2-Wire Adapter Female Barrel to 2-Wire Adapter Barrel Connector Splitter Barrel Connector to 2-Wire Splitter Cigarette Power Plug

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SPTT Single Pole Triple Throw On Off Switch Led Dimmer 5.5mm male to female connector Led Remote Control Dimmer
Multi-Channel Remote Flash-Twinkle Controller Manual on/off Switch Manual Dimmer Control Remote Control Dimmer/On/Off Switch Wall Adapter (120vac to 12vdc) 2 Channel ON/OFF Flasher Remote Control On/Off Switch

Termination Instructions
*Note: The instructions marked with the * are only necessary to produce the weatherproof IP67 connections.
If your application is indoors, the silicone sealing steps are not necessary.
1. Cutting the Tubing
The Neon Tube has marks or stripes every 112mm (4-3/8"). This marks the beginning and end of a new circuit. The Neon Tube must be cut on these marks only. If the Neon Tube is cut in between the marks, this will interrupt the flow of current to the leds causing some or all of the Neon Tube to not light.

Neo Neon Flexible LED Neon Tubing Assembly Instructions
Measure and then locate the nearest stripe to wear you desire to make the cut. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Using heavy shears, make a straight cut on the line. Neo Neon Flexible LED Neon Tubing Assembly Instructions
2. Installing H-Pin Connectors
There are 2 conductors (wires) that run thru the length of the neon tubing. These conductors are 12V (+) and (-). Looking at the end of the Neon Tube, these will appear as two small dark spots. The (+) conductor will be toward the rounded part of the Neon Tube (top). The (-) conductor will be toward the flat part of the Neon Tube (bottom). Neo Neon Flexible LED Neon Tubing Assembly Instructions
The H-Pin Connectors consist of two pins (+) and (-). One end of each pin will have barbs on it. The barbed end of the H-Pin is the one that should press into the Neon Tube. The other end of each pin will be smooth. The smooth side of the pins will plug into the Power Cord. LED Neon Tubing H Pin Connection
Carefully align the H-Pin Connector with the two conductors of the neon tube and begin to press the H-Pin Connector into the end of the Neon Tube. Continue to press the H-Pin Connector into the Neon Tube using pliers until the small plastic collar is firmly in contact with the Neon Tube. Neo Neon Flexible LED Neon Tubing Assembly Instructions
When fully seated, the H-Pin should be halfway into the neo tubing leaving the other half of the pins exposed. These will be inserted into the mating side later. Neo Neon Flexible LED Neon Tubing Assembly Instructions
**Important Step - Test the connection using two test leads (12V+ and 12V-) connected to any 12 Volt power sources If tube does not light, either the +/- wires are reversed or the H-Pin is not contacting one or both conductors in the tube. Remove H-Pin, inspect, adjust, reinsert and retest. Neo Neon Flexible LED Neon Tubing Assembly Instructions
3. Installing the Power Cord
Use the heat gun to warm up the plastic cap on the Power Cord. This will make the cap softer and pliable. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Align the contacts (pins) of the H-Pin with the contact (sockets) of the Power Cord. Push the Power Cord firmly into place. Note: If after repeated attempts, you are not able to align the pins and sockets, you can cut the jacket of the power cord a little shorter. This will make it easier to align. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Locate a piece of Shrink Tube. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Insert the shrink tubing over the Power Cord, aligning the center of the Shrink Tube over the end of the neon tubing. Neo Neon Flexible LED Neon Tubing Assembly Instructions
**Important Step - Test the connection using two test leads (12V+ and 12V-) connected to any 12 Volt power sources If Neon Tube does not light, either the +/- wires are reversed or the H-Pin or Power Cord Terminal(s) are not contacting one or both conductors in the Neon Tube. Remove Power Cord and retest H-Pin. Inspect, adjust, re-assemble and retest Power Cord connection. Neo Neon Flexible LED Neon Tubing Assembly Instructions
4. Sealing the Power Cord
Slide the Shrink Tube back off of the Neon Tubing slightly. *Apply a bead of non-conductive silicone around the entire perimeter of the Neon Tubing. *Slide the Shrink Tube back over the new bead of silicone on the Neon Tubing and then apply another bead of silicone around the Power Cord wire (on the other end of the Shrink Tube). Slide the Shrink Tube back into position centered on the end of the Neon Tubing. The two beads of silicone should now be under the Shrink Tube near each end. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Using the heat gun, heat the Shrink Tube to seal tightly. Neo Neon Flexible LED Neon Tubing Assembly Instructions
*Apply another bead of silicone around the lip at each end of the Shrink Tube to assure a watertight seal at each end. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Power Cord is now permanently sealed into place. Neo Neon Flexible LED Neon Tubing Assembly Instructions
5. Installing the End Cap
*Apply a small amount of silicone into the End Cap. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Place the End Cap over the non-terminated end of the Neon Tube. Press firmly into place. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Locate a piece of Shrink Tubing. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Place the shrink tubing over the end of the end cap. Leave approximately 3/8" of the Shrink Tubing overhanging the end of the End Cap. Neo Neon Flexible LED Neon Tubing Assembly Instructions
6. Sealing the End Cap
Heat Shrink Tube with heat gun to shrink and seal into place. Neo Neon Flexible LED Neon Tubing Assembly Instructions
*Apply a bead of silicone to the end of the End Cap to seal the end completely. Neo Neon Flexible LED Neon Tubing Assembly Instructions
*Apply a bead of silicone around the parameter of the other end of the Shrink Tube to permanently seal the End Cap to the Neon Tube. Neo Neon Flexible LED Neon Tubing Assembly Instructions
7. Creating a Splice
There are 2 conductors (wires) that run thru the length of the neon tubing. These conductors are 12V (+) and (-). Looking at the end of the Neon Tube, these will appear as two small dark spots. The (+) conductor will be toward the rounded part of the Neon Tube (top). The (-) conductor will be toward the flat part of the Neon Tube (bottom). Neo Neon Flexible LED Neon Tubing Assembly Instructions
Locate the H-Pin Connector. LED Neon Tubing H Pin Connection
Carefully align the H-Pin Connector with the two conductors of the neon tube and begin to press the H-Pin Connector into the end of the neon tubing. Continue to press the H-Pin Connector into the neon tube using pliers until the small plastic collar is firmly in contact with the Neon Tube. Neo Neon Flexible LED Neon Tubing Assembly Instructions
When fully seated, the H-Pin should be halfway into the neo tubing leaving the other half of the pins exposed. These will be inserted into the mating side later. Neo Neon Flexible LED Neon Tubing Assembly Instructions
**Important Step - Test the connection using two test leads (12V+ and 12V-) connected to any 12 Volt power sources If tube does not light, either the +/- wires are reversed or the H-Pin is not contacting one or both conductors in the tube. Remove H-Pin, inspect, adjust, reinsert and retest. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Carefully align the H-Pin Connector with the two conductors of the other Neon Tube and begin to press the H-Pin Connector into the end of the Neon Tube. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Continue to press the H-Pin Connector into the neon tube until the small plastic collar is firmly in contact with both of the Neon Tubes. Neo Neon Flexible LED Neon Tubing Assembly Instructions
7. Sealing the Splice
*Using the non-conductive silicone, apply a bead of silicone all around the gap between the Neon Tubes. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Install a piece of Shrink Tube over the gap so that it is evenly spaced between the two Neon Tubes. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Use the heat gun to shrink the Shrink Tube tightly to the Neon Tubes. *Apply a bead of silicone around each end of the shrink tube to provide an additional moisture seal. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Finished splice (lit). Neo Neon Flexible LED Neon Tubing Assembly Instructions
7. Creating Bends
To create a right angle, mount two Aluminum Channels to your mounting surface using two screws as shown. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Insert the Neon Tube into the Aluminum Channels. Neo Neon Flexible LED Neon Tubing Assembly Instructions
To create an S Curve, mount three Aluminum Channels to your mounting surface using two screws as shown. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Insert the Neon Tube into the Aluminum Channels. Neo Neon Flexible LED Neon Tubing Assembly Instructions
To create a 180 degree Curve, mount two Aluminum Channels to your mounting surface using two screws as shown. Neo Neon Flexible LED Neon Tubing Assembly Instructions
Insert the Neon Tube into the Aluminum Channels. Neo Neon Flexible LED Neon Tubing Assembly Instructions

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